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Furnace Mouth Castable

Refractory Castable Series

Furnace mouth castable specifically designed for furnace doors and fire openings subject to rapid thermal cycling. Features excellent thermal shock resistance and corrosion resistance, ensuring long-term stable operation of critical kiln areas.

ParameterSpecification
MaterialMonolithic Refractory
Max Service Temperature1500°C
Bulk Density2.2-2.8 g/cm³
Cold Crushing Strength≥40 MPa
Application MethodCasting/Self-flowing

Material Introduction

Refractory castable is a mixture composed of refractory aggregates, powders, and binders. After adding water or other liquids, it is suitable for casting and vibration construction methods, and can also be pre-made into precast shapes of specified dimensions for constructing industrial furnace linings. To improve the physical and chemical properties and workability, various admixtures are often added, such as plasticizers, dispersants, accelerators, retarders, expansion agents, and peptization-gelation agents. Additionally, adding stainless steel fibers to castables used in areas subject to significant mechanical forces or intense thermal shock can significantly increase material toughness. In insulating refractory castables, the addition of inorganic fibers both enhances toughness and helps improve insulation performance.

Refractory castables feature simple production processes, labor and energy savings, high construction efficiency and quality, and can be formulated on-site or use materials with excellent performance as needed. Therefore, refractory castable is a widely used unshaped refractory material with large consumption in furnace construction engineering.

Product Features

  • Excellent thermal shock resistance with low spalling rate
  • High-temperature corrosion resistant for long service life
  • Quick construction, reducing downtime
  • Good high-temperature strength, no shedding
  • Suitable for various industrial furnace mouth areas

Specifications

Type Bulk Density (g/cm³) Max. Service Temp. (℃) Key Features
Lightweight Castable 0.8 - 1.8 600 - 1200 Low density, low thermal conductivity, mainly for insulation
High Alumina Castable 2.3 - 2.8 1400 - 1650 Versatile, erosion resistant
Corundum Castable ≥ 2.8 > 1700 Ultra-high strength, wear & heat resistant
Low/Ultra-low Cement > 2.5 1600 - 1750 Dense, high strength, high performance